Turbine Ford Roadster

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Turbine

    By the time the turbine arrived, I had the chassis and suspension assembled. The next thing was to install the engine and see where I had to cut and weld the frame. I had the engine on the chain hoist and I slowly lowered it into the chassis. Unbelievably, it settled right in place. It cleared the front cross member by a half inch and looked like it would clear the hood by and inch on both sides. The narrow part of the engine was where the steering box was located so there was plenty of room. I did have to split the radius rods but that was common in those days.
    It was almost like this is the engine Henry had in mind when he built the 32 Ford.
    The engine had been used in an Army L-19 observation airplane test program. This is a military version of the Cessna 170. At the conclusion of the program, it set a Class C small airplane altitude record of some 37,000 feet. After that it was removed and put into storage until it was surplused. 

Here's a photo of the engine installed in the L-19 and on the test stand at Boeing. 

     


    The engine output shaft was modified by machining off the propeller hub and brazing in the output shaft from a Ford transmission. This allowed the drive-shaft and torque tube to be connected directly to the turbine engine. The thrust from the rear wheels went into the radius rods, into the torque tube and then into the engine. The engine was restrained longitudinally by modified Ford stay rods.

Transmission
There isn't any for several reasons.
1. The stall torque of the Boeing 502 is about two and a half times rated torque. Low gear in the stock 32 Ford was two and a half to one so who needs a transmission, I could smoke the tires in direct drive.
2. With the rear wheels connected directly to the engine output shaft, there is little danger of turbine wheel over speed,  With a transmission in neutral it is possible that an inexperienced driver could step on the throttle and the resulting over speed condition could result in a burst turbine wheel. This is not good. There are over speed devices to prevent this but like Murphy says, "If it can happen, it will".
With the present set up, I have no qualms about letting anyone drive the car. I show them the gas pedal and the brake and that's it.
3. Okay, so there's no reverse. So What!  As long as you know that, you don't get yourself in that position. My Harley didn't have a reverse either.

From running at Bonneville, the car had a 3.27 ring and pinion. This was later replaced with a quick change unit with a 2.8 overall ratio.

Here's some photos of the chassis with the engine installed. This was back in 1962.

 

           

Dig that crazy exhaust system with the eight inch pipes. 

Things went pretty fast after this. The body, electrical system, fuel system, oil cooling and throttle system were installed and the car was on the road a few months later. I told the lady at the License Bureau that the car had a gas turbine engine. She just smiled and gave me my new tabs.
Here's one of the first photos of the complete car taken at Boeing field. And a close up of the engine compartment.

  

 

Here's a schematic of the engine identifying it's internal parts. An explanation of the engine operation is contained in the flyer that follows.

 

Following is a copy of a flyer that I put together for car shows and covers most of the questions that people ask about the performance and operation of the car.  

 The Jet Car

 

  Well, it’s not really a jet car; we just call it that. Technically, the engine is a Turbo shaft gas turbine with a free power turbine. There are two sections, the gas producer section and the output section.

Gas Producer Section

Air enters at the front where it is then compressed in the centrifugal compressor. The air then enters the two burners where fuel is burned, heating the air and expanding it. The expanded gas then travels at a high rate of speed and impinges on the first turbine wheel, like a windmill. The first turbine wheel is directly connected to the compressor so the gas producer operation is continuous.

Output Section

The high velocity gas then impinges on the second turbine wheel and goes out the exhaust. The second turbine wheel is connected to the output shaft through a system of planetary gearing.

Engine RPM

The engine (the gas producer) idles at 15,000 rpm. Maximum rpm is 37,000.  The output turbine wheel turns 30,000 rpm at full power. This is reduced to 3000 rpm at the output shaft by the planetary reduction gears. The engine output section is directly connected to the drive shaft. The cars’ rear end ratio is about 2.8 to 1 so the top speed is about 95 mph. that’s fast enough to get you a ticket in the state of Washington.  With taller gears in the rear end the top speed would be about 115 mph. The 2.8 ratio is a compromise between top speed and acceleration.

Horsepower

The engine is rated at 180 HP with all the accessories operating and no transmission so all of this power goes directly to the rear wheels.

Where’s the transmission?

 There isn’t any. The stall torque of the engine is approximately two and a half times the rated torque. This is comparable to low gear in the 1932 Ford, which was 2.5 to 1.  (A nice coincidence.) Since the second turbine wheel is not connected to the first turbine wheel, it can be stationary while the gas producer section is still running. The operation is similar to a piston engine with an automatic transmission. With the engine at idle, the car moves along about 4 or 5 miles an hour. Step on the throttle and you can smoke the tires.

That’s right, there’s no reverse. That’s somewhat of an inconvenience but if you plan ahead, you can live with that. I didn’t have a reverse on my Harley either.

Question “Why don’t I have a gas turbine in my car?”

Fuel consumption, the turbine is a fuel hog. Part load fuel consumption is almost as high as at full power.  I was getting about 3 to4 miles per gallon around town and 5 to 6 mpg on the open road. And that’s in a 1900-pound car. Check out the fuel tank in the back where the rumble seat use to be. It’s big. 

The turbo jet gas turbine is successful in a commercial airliner because most of the operation is at 85 to 100 percent of full power where the engine operates more efficiently. Also the gas turbine is very sensitive to air temperature. The lower the air temperature, the more efficient is the engine operation. The air temperature at 35,000 feet is 65 degrees below zero. That’s cold.

Acceleration

There is a slight delay when you step on the accelerator as the gas producer spools up. But the car is so light; the delay is hardly noticeable. If you really want to impress the troops, you stand on the brake, bring up the gas producer rpm and release the brake.

The acceleration is very smooth. Step on the throttle and you’re doing 70 before you know it. You must be careful.

The engine is vibration free. My favorite trick is to balance a half dollar on the hood with the engine idling.

Engine braking

Contrary to popular belief, the engine does produce a fair amount of engine braking. It takes power to keep the output rpm up with the gas producer idling as in going downhill. Going to work in the morning I descended Boeing hill on my way to Plant One. Judging by the brake lights of the cars in front of me, I noticed my use of the brake was similar.

Noise

It sounds loud but the noise is a high-pitched scream that attracts a lot of attention. It has very little carrying power and in terms of decibels it’s not as loud as a motorcycle or a truck. The engine compartment was sound proofed but this was later removed. I was worried that the foam rubber would deteriorate and be sucked into the engine.

And that’s about it.

 I had a lot of fun with this car.

Len Williams

 

There have been a number of Magazine articles written about the car. Here's four of the best. 
North West Rod News was the first. They had the article written before I had the car on the road. 
Bill Carroll from Science and Mechanics was the first writer to go for a ride. He phoned me regularly to find out when it would be ready for him to come out for a test run.. 
I especially like the article that Tony Hogg wrote for Car Life. He spent a couple of days out here and we got to be good friends.
For some reason Hot Rod Monthly never expressed any real interest in the car other than to inquire about where they could obtain a similar engine.

North West Rod News           November 1961
Science and Mechanics       October      1962
Car Life                                     June            1962
Gas Turbine                             December  1962

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